Ancient glass techniques: core-forming, slumping, mould-forming
and blowing
Core-forming involved coating molten glass around a core of
dung and clay mixed with a little water and adhered to a rod.
Decoration was added by trailing soft glass of a different colour
around the body of the vessel and combing it into patterns with a
pointed instrument. After re-heating, the shoulder, neck and rim
were formed and any handles added before placing the finished
vessel in an annealing furnace to cool slowly. Finally the rod and
core were removed. Beads and the like were formed by a similar
process: a rod coated with release material (previously fired clay,
pulverised and mixed with a little water) was used instead of a
core.
In slumping, a flat piece of glass made by pouring plain colours
or fusing together slices of multicoloured canes was shaped by
heating. Gravity forced the glass downward over a positive or into
a negative refractory form (heat-resistant mould).
Mould-forming describes a process of squeezing a mass of soft
glass between two shaped refractory moulds to form a vessel with
capacity, such as bowl or a dish. Mould-pressing is a similar, but
distinct, squeezing process, whereby details of decoration are
created in the surface of the vessel without changing the overall
shape.
The technique of glass blowing completely transformed the glass
industry. It enabled glassmakers to produce tableware and storage
containers in many shapes and sizes, in a much wider variety, and
more easily and quickly than ever before. It is still the foremost
method for making glass by hand.